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Top issues
16 known problems · 4 high
high
Wet (belt-in-oil) timing belt degradation
2 of 5 engines
high
Coolant intrusion / cracked head (open-deck EcoBoost)
2 of 5 engines
high
Coolant loss / overheating / engine-fire recall (1.6 EcoBoost)
1.6L EcoBoost turbo petrol
Recalls
3 on recordREC-000303
2018-05-24
Defect: The airbag initiators within the driver knee airbag and/or side airbag modules may be defective.
Hazard: In an accident, the side airbag(s) and/or knee airbag may not deploy, increasing the risk of injury.
Remedy: Contact your nearest authorised Ford Dealership for inspection and rectification.
Affected: 181 units, 2016 Kuga and Escape
Official notice: www.vehiclerecalls.gov.au · details checked 2026-09-29
REC-000306
2017-08-23
Defect: In the event of an impact deploying the front seat belt retractor pre-tensioner, insulation material on the lower 'B' pillar trim could ignite from concentrated heat.
Hazard: Risk of fire.
Remedy: Contact your nearest Ford dealer for inspection and repair, free of charge.
Affected: 8,864 units, Kuga 2012-2014
Official notice: www.vehiclerecalls.gov.au · details checked 2026-09-29
REC-000304
2017-03-30
Defect: Localised engine cylinder head overheating from lack of coolant circulation.
Hazard: The cylinder head may crack, causing an oil leak.
Remedy: Contact your nearest Ford dealer for inspection and repair, free of charge.
Affected: 4,842 units, EcoBoost Kuga 2012-2014
Official notice: www.vehiclerecalls.gov.au · details checked 2026-09-29
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At this odometer
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Before and after
Before: Ford Escape ZD (Mazda Tribute-based, 2008-2012) / Kuga CBV (2008-2012, not sold in AU)
After: Ford Escape ZH (2020-, fourth-gen, EcoBoost + PHEV)
Price (AUD)
$8k-$28k
Body styles
5-door wagon
Drivetrain
Front-wheel drive (FWD), On-demand all-wheel drive (AWD, Haldex-type coupling)
Origin
USA
Built in
Spain (Valencia / German line for AU cars)
Overview
Ford's globally-engineered C-platform soft-roader, sold here first as the Kuga TF (badged Kuga, 2012-2016) and then rebranded the Escape ZG (2017-2020) after Ford retired the old Mazda-based Escape name. AU cars were European-built (Valencia, Spain). Trims ran Ambiente, Trend and Titanium, FWD or on-demand AWD. The 2012 TF1 launch car was a one-year-only 2.5L five-cylinder turbo petrol; the volume range from 2013 was the 1.6 EcoBoost (later 1.5 EcoBoost), the hot 2.0 EcoBoost, and a 2.0 TDCi Duratorq turbo-diesel. It drives sharply and is well-equipped, but reliability is the catch: the 1.6 EcoBoost was subject to a coolant-loss/engine-fire recall, the small EcoBoost engines use a maintenance-critical 'wet' timing belt and have a documented coolant-intrusion/cracked-head pattern, and the diesel carries the usual DPF/EGR baggage. Note the diesel's wet-clutch 6DCT450 PowerShift is a DIFFERENT, far more robust unit than the troubled dry-clutch DPS6 in the Focus/Fiesta class action - don't confuse the two. Buy on service history and recall completion, not on badge.
Engines & variants
2.5L Duratec turbo petrol (TF1 launch)
Engine
2.5L turbocharged DOHC inline-5 petrol
Engine code
Duratec 2.5T
Config
I5 turbo
Displacement
2521cc
Power
147kW @ 6000rpm
Torque
320Nm @ 1600-4000rpm
Drivetrain
On-demand AWD
Economy
9-11 L/100km combined
Tow (braked)
1800kg
Tow (unbraked)
750kg
Transmission
6AT (PowerShift 6DCT450 wet-clutch)
Timing chain / belt / gear
Chain-driven
Pros
- Strong, characterful Volvo-derived 5-cyl turbo
- Chain-driven timing (no wet-belt worry)
- AWD standard, well equipped at launch
- Avoids the coolant-loss EcoBoost recall entirely
Cons
- One-year-only AU model - rare, parts/specialist familiarity thin
- Expensive to buy new, all high-km now
- Thirstier than the later small-turbo EcoBoosts
- Uses the wet-clutch PowerShift which still needs correct fluid service
Known problems
medium
PowerShift (6DCT450) clutch/mechatronic wear
The wet-clutch 6DCT450 is far more durable than the dry-clutch DPS6, but neglected fluid changes lead to clutch pack and mechatronic wear, causing jerky shifts or fault codes.
Fix: Use correct DCT fluid on schedule; clutch/mechatronic service by a transmission specialist if shifting deteriorates.
medium
Turbo / PCV and oil-leak ancillaries (age)
The turbocharged Duratec 5-cyl can develop turbo wear, PCV faults and oil leaks at high km, common to this Volvo-shared engine family.
Fix: Quality oil and regular changes; address PCV and seals as they appear; inspect turbo for shaft play.
1.6L EcoBoost turbo petrol
Engine
1.6L turbocharged direct-injection DOHC inline-4 petrol
Config
I4 turbo
Displacement
1596cc
Power
110kW or 134kW @ 5700rpm
Torque
240Nm @ 1600-5000rpm
Drivetrain
FWD (110kW) or AWD (134kW)
Economy
7.5-9 L/100km combined
Tow (braked)
1500kg
Tow (unbraked)
750kg
Transmission
6MT, 6AT (6F35 torque converter)
Timing chain / belt / gear
Wet belt (belt-in-oil) - replacement interval critical, ~150,000km/10yr but often sooner
Pros
- Torquey and economical for a small-SUV petrol
- Petrol autos use the proven 6F35 torque-converter auto (not a DCT)
- Cheap to buy used
- Good drive and equipment levels
Cons
- Subject to the 1.6 EcoBoost coolant-loss / engine-fire recall - verify completion
- Wet timing belt degrades and can shed material, risking engine failure
- Coolant-intrusion / cracked-head pattern on the EcoBoost family
- Carbon build-up on intake valves (direct injection)
Known problems
high
Coolant loss / overheating / engine-fire recall (1.6 EcoBoost)
Lack of coolant circulation can cause the 1.6 EcoBoost to overheat, crack the cylinder head and leak pressurised oil onto hot surfaces - a fire risk. Ford recalled ~4,450 AU Kugas (2013-2014) plus Fiesta STs after several fires. If the recall work was skipped and the engine overheated, the head/engine can be ruined.
Fix: Confirm the recall (coolant/overheat campaign) has been completed; walk away from any car showing overheating history or a replaced head without records.
high
Wet (belt-in-oil) timing belt degradation
The 1.6 EcoBoost uses a belt-in-oil drive. The belt sheds rubber as it ages, contaminating oil, clogging the oil pump pickup and risking timing skip and catastrophic engine damage if not replaced on time.
Fix: Replace the wet belt at or before the recommended interval (do not stretch it); use the correct oil and stick to short change intervals.
medium
Intake-valve carbon build-up
Direct injection means no fuel washes the intake valves, so carbon accumulates causing rough idle, misfires and lost power.
Fix: Walnut-blast / intake clean; catch-can helps reduce recurrence.
1.5L EcoBoost turbo petrol
Engine
1.5L turbocharged direct-injection DOHC inline-4 petrol
Config
I4 turbo
Displacement
1499cc
Power
110kW (manual) / 134kW (auto)
Torque
240Nm @ 1600rpm
Drivetrain
FWD or AWD
Economy
7.5-8.6 L/100km combined
Tow (braked)
1500kg
Tow (unbraked)
750kg
Transmission
6MT, 6AT (6F35 torque converter)
Timing chain / belt / gear
Wet belt (belt-in-oil) - replacement interval critical
Pros
- Volume engine in the ZG Escape - plentiful and cheap used
- Torque-converter 6F35 auto avoids dual-clutch dramas
- Decent economy and willing performance
- Available FWD or AWD across Ambiente/Trend
Cons
- Open-deck block has a documented coolant-intrusion / cracked-head pattern under boost
- Wet timing belt is a maintenance-critical, expensive item
- Direct-injection intake carbon over time
- PowerShift-free but still a Ford EcoBoost with a mixed reliability reputation
Known problems
high
Coolant intrusion / cracked head (open-deck EcoBoost)
The 1.5/2.0 EcoBoost open-deck block has a coolant slot between cylinders that reduces head-gasket sealing area; under boost, combustion pressure can push coolant into the cylinders, leading to coolant loss, misfires and cracked heads. Spawned overseas class actions.
Fix: Monitor coolant level closely; investigate any unexplained coolant loss, white exhaust or misfire promptly before the head cracks; head/gasket repair if affected.
high
Wet (belt-in-oil) timing belt degradation
Like the 1.6, the 1.5 EcoBoost runs a belt-in-oil drive that degrades over time, shedding material into the oil, clogging the pump pickup and risking timing failure and engine destruction.
Fix: Replace the wet belt on/ahead of schedule; short oil-change intervals with the correct specification oil.
medium
Intake-valve carbon build-up
Direct-injection carbon accumulation on intake valves causing rough running and power loss.
Fix: Walnut-blast / intake clean as needed.
2.0L EcoBoost turbo petrol
Engine
2.0L turbocharged direct-injection DOHC inline-4 petrol
Engine code
Config
I4 turbo
Displacement
1999cc
Power
178kW @ 5500rpm
Torque
345Nm @ 2300-3500rpm
Drivetrain
On-demand AWD
Economy
8.6-10.5 L/100km combined
Tow (braked)
2000kg
Tow (unbraked)
750kg
Transmission
6AT (6F35 torque converter)
Timing chain / belt / gear
Chain-driven
Pros
- Genuinely quick - 178kW/345Nm, strongest petrol in the range
- Chain-driven timing (no wet-belt service)
- Torque-converter 6F35 auto, no dual-clutch issues
- AWD standard on the hotter Trend/Titanium grades
Cons
- Open-deck block shares the coolant-intrusion / cracked-head risk
- Direct-injection intake carbon
- Thirsty if driven hard, premium 95RON required
- Heavier on consumables (brakes, tyres) than the small engines
Known problems
high
Coolant intrusion / cracked head (open-deck EcoBoost)
The 2.0 EcoBoost shares the open-deck coolant-slot design; under sustained boost, combustion pressure can force coolant into a cylinder, causing coolant loss, misfires and a cracked head over time.
Fix: Watch coolant level and exhaust colour; investigate unexplained coolant loss or misfires early; head/gasket repair if confirmed.
medium
Intake-valve carbon and turbo/PCV ancillaries
Direct-injection carbon plus age-related turbo, PCV and oil-leak issues common to the high-output EcoBoost.
Fix: Intake clean, PCV service, inspect turbo; catch-can to reduce carbon.
2.0L TDCi Duratorq turbo diesel
Engine
2.0L common-rail turbo-diesel inline-4 (DPF)
Config
I4 turbo
Displacement
1997cc
Power
120kW (TF) / 132kW @ 3500rpm (ZG)
Torque
340-400Nm @ 2000rpm
Drivetrain
On-demand AWD
Economy
5.5-6.5 L/100km combined
Tow (braked)
2000kg (ZG) / 1900kg (TF)
Tow (unbraked)
750kg
Transmission
6AT (PowerShift 6DCT450 wet-clutch)
Timing chain / belt / gear
Belt-driven (timing belt) - scheduled replacement required
Pros
- Strong low-down torque and excellent economy for touring
- Best tow figure and range in the range
- Wet-clutch 6DCT450 PowerShift is far tougher than the dry-clutch DPS6
- Refined, willing highway cruiser
Cons
- DPF clogging on short urban-only running
- EGR valve and intake soot issues
- Timing belt requires scheduled (and not cheap) replacement
- Injector and turbo wear at higher km; pricier diesel servicing
Known problems
medium
DPF clogging (urban / short-trip use)
The diesel particulate filter blocks if the car never gets sustained highway runs to complete a regen, triggering warning lights, limp mode and forced/expensive cleaning or replacement. A large share of owners report DPF grief in city use.
Fix: Regular highway runs to allow regen; correct low-ash oil; forced regen or DPF clean if blocked, replacement if cooked.
medium
EGR valve clogging and intake soot
EGR recirculation soots up the valve and intake, causing rough running, poor performance and fault codes.
Fix: EGR clean or replacement and intake decarbon as needed.
high
Timing belt replacement / failure if neglected
The 2.0 TDCi Duratorq uses a timing belt that must be replaced on schedule; a neglected, perished belt can let go and wreck this interference engine.
Fix: Replace the timing belt with kit and water pump at the scheduled interval; verify history before purchase.
medium
Injector and turbo wear at higher km
Common-rail injectors and the variable-geometry turbo can wear at higher km, causing rough idle, smoke, power loss and limp mode.
Fix: Injector test/replacement and turbo service by a diesel specialist; quality fuel and filtration.